KIA RIO

since 2000 of release

Repair and car operation



Rio KIA
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, A5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
- 7. Coupling
   7.1. Specifications
   7.2. Adjustment of a pedal of coupling
   7.3. Height of installation of a pedal of coupling
   7.4. Coupling disk
   7.5. Check of a casing of coupling with a press disk
   7.6. Check of a disk of coupling
   7.7. Casing of coupling and press disk
   7.8. Replacement of the central bearing
   7.9. Coupling pedal
   7.10. Coupling cable
   7.11. Bearing of switching off of coupling
   7.12. Fork of switching off of coupling \squeezing lever
+ 8. Transmission
+ 9. Axes and power shafts
+ 10. Suspension bracket
+ 11. Wheels and tires
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Air central air
+ 16. Electric equipment


7.7. Casing of coupling and press disk

Removal

PERFORMANCE ORDER
1. Remove a transmission.
2. Note the mutual provision of a casing of coupling and a flywheel. Gradually on a diagonal weaken bolts of fastening of coupling assembled, turning each bolt on turn S until it will be terminated a diafragmenny spring and bolts can be unscrewed manually. Remove a casing of coupling with a press disk and a coupling disk.

Prevention

For an exception of a provorachivaniye of a flywheel at a reversing of bolts establish the special tool ОК130 111 002 for flywheel blocking from a provorachivaniye.


3. Turn out bolts of fastening of a flywheel.

Flywheel check

PERFORMANCE ORDER
1. Check a condition of a surface of a friction of a flywheel on lack of cracks, пригара and wear of a surface. It is necessary to remove traces of insignificant development or a podgoraniye with an emery paper.
2. Check a condition of teeths of a gear wreath of a flywheel on lack of wear and a vykashivaniye.
If it is necessary, replace a gear wreath of a flywheel as follows:

 – a blowtorch heat up a gear wreath of a flywheel and bring down it from a flywheel;
 – heat up a gear wreath of a flywheel to temperature 250~300°C and establish it on a flywheel.

Prevention

The slanted party of a gear wreath should settle down from the block of cylinders.


3. By the indicator of hour type measure flywheel palpation.

Palpation: 0,2 mm

If palpation exceeds admissible value, перешлифуйте or replace a flywheel.

Maximum permissible size of repolishing of a flywheel: 0,5 mm

Check of the central bearing

PERFORMANCE ORDER
Finger of a hand turn the bearing with the appendix of the maximum effort in the axial direction. If the bearing is turned hardly, replace it.

Installation

PERFORMANCE ORDER
1. Clear a carving of bolts of fastening of a flywheel of the hermetic remains.
2. Before a vvorachivaniye of bolts put on their carving fresh hermetic.
3. Establish a flywheel and the special adaptation ОК130 111 002, block it from a provorachivaniye.

4. In a certain sequence tighten bolts of fastening of a flywheel.

Inhaling moment: 96–103 N • m

5. If the new flywheel is established it is necessary to establish the central bearing in a flywheel.