KIA RIO

since 2000 of release

Repair and car operation



Rio KIA
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, A5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
- 9. Axes and power shafts
   9.1. Specifications
   9.2. Check of a condition of a protective cover
   9.3. Check of reliability of shlitsevy connection
   9.4. Replacement of a power shaft
   9.5. Repair of a power shaft
   + 9.6. Forward axis
   9.7. Back axis
   9.8. Adjustment of a tightness of bearings of a back wheel
+ 10. Suspension bracket
+ 11. Wheels and tires
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Air central air
+ 16. Electric equipment





9.5. Repair of a power shaft

GENERAL INFORMATION

Power shaft

1–big collar;
2–small collar;
3–dynamic damper;
4–protective cover;
5–support of rollers of tripoidny connection;
6–lock ring;
7–hinge case;
8–lock ring;
9–lock ring;
10-power shaft;
11-protective cover;
12-external CV JOINT.

Removal


Prevention

For an exception of damage do not clamp strongly power shaft in a vice.

During the dismantling and assembly exclude hit of a dust and alien particles in the CV JOINT.

Do not remove the CV JOINT from a wheel. Do not delete greasing from the CV JOINT needlessly.

Do not remove a lock ring of fastening of a power shaft to a semi-axial gear wheel of differential.

If the lock ring acted in film, at installation it is necessary to use a new lock ring.


PERFORMANCE ORDER
1. Fix a power shaft in a vice with soft sponges. Exclude contact of sponges of a vice to a protective cover and a collar of fastening of a protective cover.
2. Remove a big collar of fastening of a protective cover. For removal of a collar it is possible to cut it nippers. Shift a protective cover on a power shaft.
3. Remove the wire ring holding the bearing on driving shaft.
4. Note the mutual provision of a support of rollers of tripoidny connection and the hinge case.

Prevention

For a mark of mutual provision of a support of rollers of tripoidny connection and the case of the hinge use a marker or paint, but do not apply a core or the puncher.


5. Remove the hinge case.
6. Note the mutual provision of a support of rollers of tripoidny connection and an end face of a power shaft.
7. Remove a lock ring of fastening of a support of rollers of tripoidny connection.
8. A hammer through a brass core bring down a support of rollers of tripoidny connection from a power shaft.

Prevention

At removal of a support of rollers of tripoidny connection from a power shaft do not establish a brass core on rollers.

If the protective cover is repeatedly used before cover removal for its protection, wrap up shlitsa of a power shaft a sticky tape.


9. If necessary, remove a small collar and remove a protective cover from a power shaft.

Check

Check a condition of the following details:

1–a power shaft on absence of deformation and damages;

2–condition and wear шлицов;

3–люфт in the hinge;

4–the torn or damaged protective covers.

Assembly

PERFORMANCE ORDER
1. Combine the labels put before removal, and establish a support of rollers of tripoidny connection on a power shaft.
2. A hammer through a brass core press a support of rollers of tripoidny connection on a power shaft.
3. Establish a lock ring of fastening of a support of rollers of tripoidny connection on driving to a shaft.
4. Fill an internal cavity of the case of the hinge of 100 g of greasing.
5. Establish the hinge case on tripoidny connection and establish the wire ring holding the bearing on driving shaft.
6. Establish a protective cover of the CV JOINT. Be convinced that the protective cover is established in flutes of a power shaft and the hinge case.
7. An edge of the flat screw-driver inserted under a protective cover, level pressure of air under a protective cover with atmospheric pressure.
8. Establish new collars of fastening of a protective cover, wrap up clips round covers clockwise, пассатижами tighten them and bend the free ends of collars.

Prevention

Always use new collars.

Tapes of collars establish so that their ends specified the direct direction of rotation of a shaft.


9. Special пассатижами tighten tapes of collars.

10. For safety, bend the ends of tapes of collars.
11. After assembly of a power shaft check that the hinge smoothly moves in the directions shown by shooters in drawing. Check protective covers on absence of leakages of greasing or damages.