KIA RIO

since 2000 of release

Repair and car operation


Rio KIA
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, A5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Axes and power shafts
- 10. Suspension bracket
   10.1. Specifications
   10.2. Check of elements of a forward suspension bracket
   10.3. Check and adjustment of corners of installation of wheels
   10.4. Convergence of forward wheels
   10.5. Rack of a forward suspension bracket
   10.6. Bottom lever of a forward suspension bracket
   10.7. Forward stabilizer of cross-section stability
   10.8. Beam of a back suspension bracket
+ 11. Wheels and tires
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Air central air
+ 16. Electric equipment

10.8. Beam of a back suspension bracket
GENERAL INFORMATION

Elements of a back suspension bracket
1–support;
2–rubber support of a spring;
3–beam of a back suspension bracket;
4–cylindrical spring;
5–shock-absorber; 		6–draft of compensation of lateral moving of a beam of a back suspension bracket;
7–arm of forward fastening of a beam of a back suspension bracket.

Removal

PERFORMANCE ORDER
1. Lift a back part of the car and fix on support.
2. Remove a wheel.
3. Establish a jack under a beam of a back suspension bracket and raise a beam a little.
4. Turn out a bolt of the bottom fastening of the shock-absorber.
5. Lower a jack and remove a cylindrical spring.
6. Unscrew a connecting nut and disconnect a back brake hose from a tube, then release it from an arm.
Prevention

For an exception of hit of dirt and prevention of an effluence of brake liquid close a brake hose and a tube suitable jams.
7. Remove a clip of fastening of a brake hose.
8. Disconnect a flexible brake hose from a beam of a back suspension bracket.
9. Disconnect a cable of the parking brake from a beam of a back suspension bracket.

10. Turn on on four nuts from each party and remove from a beam of a back suspension bracket of an axis with brake mechanisms.
11. Turn out a bolt of fastening of draft of compensation of lateral moving of a beam of a back suspension bracket to a beam.
12. Unscrew nuts and take bolts of fastening of forward parts of longitudinal levers of a beam of a back suspension bracket to arms. Turn out bolts of fastening of arms to a body.
13. Unscrew a nut and take a bolt of fastening of draft of compensation of lateral moving of a beam of a back suspension bracket to an arm.
14. Turn out a bolt of fastening of draft of compensation of lateral moving of a beam of a back suspension bracket to a beam and remove draft.
Prevention

Be careful not to damage a cable of the parking brake.
15. Remove a beam of a back suspension bracket.
16. Turn out a bolt of the top fastening of the shock-absorber.
17. Remove the top support of a cylindrical spring.
18. The special AA0 adaptation ОК670 990 squeeze out plugs from a forward part of longitudinal levers of a beam of a back suspension bracket.

Check

Check details of a back suspension bracket on absence of damages or deformation and, if necessary, replace them.

Installation

PERFORMANCE ORDER
1. Establish the plug opposite to an opening in a forward part of longitudinal levers of a beam of a back suspension bracket and the special AA0 adaptation ОК670 990 press it.
Prevention

The label on the plug should be directed to a forward part of the car. For investment of installation of the plug previously grease it with soap water or lubricant.
2. Establish a support of the top part of a cylindrical spring.

Inhaling moment: 36–54 N • m

3. Screw a bolt of the top fastening of the shock-absorber.

Inhaling moment: 46–57 N • m

4. Establish forward parts of longitudinal levers of a beam of a back suspension bracket in arms and fix bolts and nuts, but do not tighten them finally.
5. Establish arms on a body and fix them bolts.
6. Establish draft of compensation of lateral moving of a beam of a back suspension bracket on a body and fix it.

Inhaling moment: 78–98 N • m

7. Establish draft of compensation of lateral moving of a beam of a back suspension bracket on a beam and fix it.

Inhaling moment: 78–98 N • m

8. Tighten bolts and nuts of fastening of forward parts of longitudinal levers of a beam of a back suspension bracket to arms the demanded moments.

Inhaling moment: 54–68 N • m

9. Tighten bolts of fastening of arms to a body.

Inhaling moment: 98–118 N • m

10. Establish axes with brake mechanisms and fix them.

Inhaling moment: 43–61 N • m

11. Establish an arm of a cable of the parking brake and fix it on a beam.

Inhaling moment: 19–26 N • m

12. Establish a flexible brake hose on a beam.
13. Fix a clip a flexible brake hose.

14. Connect a brake hose and a brake tube.

Inhaling moment: 13–23 N • m
15. Lower a back beam a little and establish cylindrical springs.

16. A jack raise a back beam and screw a bolt of the bottom fastening of the shock-absorber.

Inhaling moment: 78–98 N • m