KIA RIO

since 2000 of release

Repair and car operation



Rio KIA
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, A5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Axes and power shafts
+ 10. Suspension bracket
+ 11. Wheels and tires
- 12. Steering
   12.1. Specifications
   12.2. A steering without the hydraulic amplifier
   12.3. Check of the helmsman management without the hydraulic amplifier
   12.4. A steering column without the hydraulic amplifier
   12.5. A steering with the hydraulic amplifier
   12.6. Check of pressure of liquid in hydraulic system
   12.7. Check of effort of turn of a steering wheel
   12.8. Check of level of liquid
   12.9. Pumping of hydraulic system of the amplifier of a steering
   12.10. Belt of a drive of the pump of the amplifier of a steering
   12.11. Steering transfer with the amplifier of a steering
   12.12. Pump of the amplifier of a steering
+ 13. Brake system
+ 14. Body
+ 15. Air central air
+ 16. Electric equipment





12.11. Steering transfer with the amplifier of a steering

GENERAL INFORMATION

Steering transfer with the amplifier of a steering

1–intermediate shaft of a steering column;
2–steering transfer;
3–protective cover;
4–bolts;
5–tip of steering draft;
6–rotary fist;
7–nut of fastening of a tip of steering draft;
8–шплинт.

Elements of steering transfer with the amplifier of a steering

1–tip of steering draft;
2–lock-nut;
3–collar;
4–protective cover;
5–wire collar;
6–connector;
7–transfer plug;
8–sealing ring;
9–lath consolidation;
10-lock-nut;
11-stopper;
12-spring;
13-a sliding emphasis;
14-lock ring;
15-oil sealing ring;
16-plug of an entrance shaft;
17-gear wheel shaft;
18-bolt;
19-the regulating valve;
20-sealing ring;
21-case of steering transfer;
22-rubber support;
23-arm;
24-oil pipelines;
25-gear lath;
26-the internal directing.

Removal

PERFORMANCE ORDER
1. Lift a forward part of the car and fix on support.
2. Remove wheels.
3. Take шплинты and unscrew nuts of fastening of pins of spherical hinges of tips of steering bent for to rotary fists.
4. A stripper OK670 321 019 squeeze out pins of spherical hinges of tips of steering drafts from rotary fists.

Prevention

For an exception of damage of a carving of a pin screw on a carving a temporary nut.


5. Remove catalytic converter.
6. Disconnect returnable and pressure head hoses.

Prevention

At a detachment of hoses use rags or the suitable container for collecting liquid from hydraulic system of the amplifier of a steering.


7. Remove an intermediate shaft.
8. Turn out four bolts of fastening of steering transfer.
9. Move steering transfer to the left and take the right steering draft through an opening in a wing arch.

10. Remove steering transfer on the right side of the car.

Dismantling

PERFORMANCE ORDER
1. Fix steering transfer in a vice which sponges are closed by brass plates.
2. Remove oil pipelines.
3. Before an otvorachivaniye of a tip of steering draft note a relative positioning of steering draft, a lock-nut and a tip of steering draft.
4. Weaken a lock-nut and unscrew the left tip of steering draft from steering draft.
5. Remove a small collar of fastening of a protective cover of steering draft.
6. Remove a wire collar of fastening of a protective cover of steering draft.
7. Remove a protective cover.
8. Separate steering draft from a gear lath.
9. Unscrew a lock-nut of fixing of a stopper and turn out a stopper.

10. Remove a spring and a sliding emphasis.

11. Remove a spring lock ring of the regulating valve.
12. Remove an oil sealing ring.
13. Turn out two bolts of fastening of the case of the regulating valve.
14. Remove the case of the regulating valve and knot of the regulating valve.
15. If necessary remove laying from a case of steering transfer.
16. Remove a sealing ring.
17. Remove the low bearing of a gear wheel from a case of steering transfer.
18. A rubber hammer beat out a gear wheel and knot of the regulating valve from the case.
19. Remove four teflon adjusting laying from knot of the regulating valve.
20. The special tool beat out the bearing from the case of the regulating valve.
21. The special tool rotate the plug of a gear lath while the hook will not be combined with a groove in a case of steering transfer.
22. Turn the plug.
23. Remove a gear lath on the right side of steering transfer.
24. Remove the plug from a gear lath.
25. Remove a sealing ring of round section.
26. The special tool remove a sealing ring, striking with a hammer on a gear lath.
27. An inertial hammer and a stripper take a sealing ring of a gear lath.
28. Remove arms and condensing rings.

Check

PERFORMANCE ORDER
1. Check details of steering transfer on lack of cracks or damages, and also on unevenness of wear of teeths of a lath. If necessary replace worn-out details.
2. Check sealing rings on lack of non-uniform wear and damages. If necessary replace worn-out details.
3. Establish a gear lath on V-shaped blocks and by the indicator of hour type measure a lath deflection. If the deflection exceeds admissible value replace a lath.

Assembly

PERFORMANCE ORDER
1. Establish condensing rings and arms.

Prevention

Establish an end face of a spring and ledges of sealing rings on the special tool.


2. The special tool establish a sealing ring on a gear lath.
3. The special tool establish a sealing ring of round section on the piston.
4. Establish on an end face of a gear lath a protective cap and on a cap establish the plug.
5. Establish on a gear lath protection of an oil condensing ring, as is shown in drawing. Establish a gear lath with protection in a case of steering transfer.
6. A hammer and the special tool establish the bottom bearing in the case of the regulating valve.
7. If replacement of the case of the valve, knot of the regulating valve or a case of steering transfer was carried out, pick up adjusting laying at installation of the case of the regulating valve.
If replacement of details was not carried out, establish all earlier removed laying.
8. The special tool establish teflon adjusting laying in knot of the regulating valve.
      – establish the first sealing ring (the closest to the bearing), moving a pusher to the first flute.
      – establish laying, moving the big end of an opravka on a sealing ring.
      – before installation of the second laying establish the rasporny plug in the case of the regulating valve, as is shown in drawing. Establish laying, using an opravka and a pusher.
      – before installation of the third laying establish two rasporny plugs in the case of the regulating valve.
Check that two rasporny plugs are established as a single whole. Establish the third laying.
      – to establish the fourth laying, overturn the second rasporny plug so that the small ends of rasporny plugs met on knot of the regulating valve.
9. Insert knot of the regulating valve into the case and make sure that it was established properly.

10. Establish a new sealing ring of round section.

11. Establish the case with knot of the regulating valve and fix bolts, having tightened them the demanded moment.

Inhaling moment: 21–26 N • m

12. The special tool establish the bearing.
13. The special adapter establish laying.
14. Establish a sliding emphasis.
15. Establish a spring.

16. Apply a thin film hermetic on a stopper carving. Screw a stopper and tighten it the demanded moment.

Inhaling moment: 19,6 N • m

17. Weaken a stopper.
18. Tighten a stopper of a sliding emphasis the moment of an inhaling of 4,9 N • m, then weaken it on 67,5 °

19. By the special tool ОК130 322 020 measure the moment of a provorachivaniye of a shaft of steering transfer.

The provorachivaniye moment in the center of a gear lath ± 90 °: 0,8–1,3 N • m

20. If the moment of a provorachivaniye does not correspond to demanded values, repeat steps 18–21.
21. Tighten a lock-nut the moment of 39-49 N • m.
22. Establish steering drafts.
23. Combine a washer with deepening of a gear lath and bend it.
24. Pulling on steering drafts establish protective covers of steering transfer.
25. Fix the big party of a cover a wire having wrapped up it on two turns and twirl the ends of a wire 4–4,5 times.

Prevention

Be careful not to damage a wire of fastening of a cover.


26. Fix a cover from the smaller party a collar.
27. Screw a lock-nut of the left steering draft and combine the labels put before a reversing of a nut. Screw a tip of the left steering draft and combine the labels put before a reversing of a tip. Tighten a lock-nut of a tip of steering draft.
28. Establish oil pipelines.

Installation

PERFORMANCE ORDER
1. Establish steering transfer on the right side of the car.
2. Connect an intermediate shaft to shaft of a gear wheel of steering transfer and fix a coupling bolt.

Inhaling moment: 18–26 N • m

3. Connect returnable and pressure head hoses.

Inhaling moment: 39–59 N • m

4. Fix steering transfer by bolts and nuts.

Inhaling moment: 37–52 N • m

5. Establish catalytic converter.

Inhaling moment: 37–52 N • m

6. Establish pins of spherical hinges of tips of steering drafts in rotary fists. Screw nuts of fastening of pins, tighten them the demanded moment.

Inhaling moment: 37–52 N • m

7. Establish шплинты.
8. Establish wheels.

Inhaling moment: 88–118 N • m

9. Lower the car.

10. Fill in liquid about hydraulic system of the amplifier of a steering and remove from it air.