KIA RIO

since 2000 of release

Repair and car operation


Rio KIA
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, A5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmission
   - 8.1. Mechanical transmission
      8.1.1. Specifications
      8.1.2. Check of level of oil
      8.1.3. Oil replacement
      8.1.4. Replacement of an oil sealing ring
      8.1.5. Removal and transmission installation
      8.1.6. Dismantling, check and transmission assembly
      8.1.7. Case of coupling and components of a case of a transmission
      8.1.8. Primary shaft of a transmission
      8.1.9. Secondary shaft of a transmission
      8.1.10. Choice of adjusting laying
      8.1.11. Differential
      8.1.12. Gear shifting mechanism
   + 8.2. Automatic transmission of F4E-K
+ 9. Axes and power shafts
+ 10. Suspension bracket
+ 11. Wheels and tires
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Air central air
+ 16. Electric equipment

8.1.7. Case of coupling and components of a case of a transmission
GENERAL INFORMATION

Case of coupling and components of a case of a transmission of BF DOHC

1–mechanism of a drive of a speedometer;
2–switching lever;
3–gear shifting rod;
4–plate;
5–external ring of the bearing;
6–bell;
7–sealing ring of a rod of gear shifting;
8–sealing ring of primary shaft; 		9–external ring of the bearing of differential;
10-sealing ring of differential;
11-laying of adjustment of a tightness of bearings of differential;
12-external ring of the bearing of a secondary shaft;
13-laying of adjustment of the bearing of a secondary shaft;
14-laying of adjustment of the bearing of primary shaft;
15-connection.

Removal

PERFORMANCE ORDER
1. Remove the mechanism of a drive of a speedometer.
2. Passatizhami with long sponges remove a hairpin.
3. After removal of the lever from a rod of a reverse gear пассатижами with long sponges remove the lever of switching of a reverse gear.
4. Weaken a bolt and remove the lever and a switching rod.
5. Weaken two bolts and remove a partition and laying.
Prevention

If necessary, a screw-driver remove an external ring of the bearing of a secondary shaft.
6. Insert a screw-driver into an external ring of the bearing of a secondary shaft of a case of coupling.
7. Remove an external ring of the bearing.
8. When lifting a bell and an external ring of the bearing remove an external ring of the bearing.
9. A screw-driver and a hammer remove a sealing ring of a rod of gear shifting.
Prevention

At removal of a sealing ring do not damage a coupling case.

10. A screw-driver remove a sealing ring of primary shaft.

11. A screw-driver remove a sealing ring of differential.
12. Establish in an external ring of the bearing of differential a stripper OK130 170 012.
13. Remove an external ring of the bearing of differential.
14. After installation of a stripper OK130 170 012 in an external ring of the bearing of differential remove an external ring of the bearing and adjusting laying from a case nest.
15. A screw-driver remove a sealing ring of differential.

Installation

PERFORMANCE ORDER
Prevention

Before installation of a case of coupling adjust a tightness of bearings selection and installation of adjusting laying:

      – tightness of primary shaft;
      – tightness of a secondary shaft;
      – differential tightness.

After measurement of preliminary loading use the picked-up laying as adjusting. Grease adjusting laying and external rings of bearings with oil for a transmission.

1. After installation of adjusting laying in a nest of a case of a transmission establish an external ring of the bearing of a secondary shaft.
Prevention

Oil for a transmission an external surface of an oil sealing ring.
2. Using an opravka of OK201 170 AA1 establish in a nest of a case of a transmission an oil sealing ring of differential.
3. Using an opravka of OK201 170 AA1 establish in a nest of a case of coupling an oil sealing ring of differential.
Prevention

Establish adjusting laying which was selected at adjustment of a tightness of bearings of differential.

Grease adjusting laying and external rings of bearings with oil for a transmission.

4. After installation of adjusting laying in a nest of a case of a transmission establish an external ring of the bearing of differential.
5. Using an opravka of OK201 170 AA1 establish in a nest of a case of coupling an external ring of the bearing.
Prevention

Oil for a transmission an external surface of an oil sealing ring of draft of gear shifting.
6. Establish an oil sealing ring.
Prevention

Oil for a transmission an external ring of the bearing of a secondary shaft.
7. Establish a bell and an external ring of the bearing of a secondary shaft in a nest of a case of coupling.
8. After installation of new laying establish a plate and fix bolts.

Inhaling moment: 6,8–9,8 N • m

Prevention

Establish a protective cover so that the opening for removal of air settled down from below.
9. Establish a cover on a gear shifting rod.

10. Establish the lever and a switching rod in a coupling case.

11. After installation of the lever and a rod of switching tighten a bolt.

Inhaling moment: 11,7–13,7 N • m

12. Establish a shaft of a drive of a speedometer and a gear wheel on the plug.
13. Establish a new sealing ring of round section on the speedometer plug.

14. Establish the mechanism of a drive of a speedometer on a case of coupling and fix a bolt.

Inhaling moment: 6,8–9,8 N • m