KIA RIO

since 2000 of release

Repair and car operation



Rio KIA
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, A5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Axes and power shafts
+ 10. Suspension bracket
+ 11. Wheels and tires
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Air central air
- 16. Electric equipment
   16.1. Specifications
   16.2. Electric chains
   + 16.3. Generator
   + 16.4. Storage battery
   16.5. Starter
   16.6. Check at a provorachivaniye of a cranked shaft not the heated-up engine
   16.7. Check of an electric chain of the traction relay
   16.8. Check of the traction relay
   16.9. Check of brushes and shchetkoderzhatel
   16.10. Check of coils of a stator
   16.11. Rotor check
   16.12. Removal and starter installation
   16.13. Starter repair
   16.14. Multipurpose switch
   16.15. Sound signal
   16.16. The block of safety locks and the relay, established in car salon
   16.17. Check of the relay of the activator of the lock of a door
   16.18. Check of the switch of adjustment of provision of an external rear-view mirror
   16.19. Check of the activator of provision of an external rear-view mirror
   16.20. Check of the engine of a window regulator
   16.21. Check of a heater of back glass
   16.22. Repair of a current-carrying strip of a heater
   16.23. Engine of a screen wiper of a windscreen
   16.24. Stekloomyvateli
   16.25. Adjustment of light of headlights
   16.26. Adjustment of light of fog lights
   16.27. Safety cushions (SRS)
   16.28. Precautionary labels
   16.29. Safety cushion of the driver and spiral wire
   16.30. Safety cushion check
   16.31. Check of a spiral wire (spring)
   16.32. Safety cushion of the forward passenger
   + 16.33. Electric circuits





16.13. Starter repair

GENERAL INFORMATION

Starter

1–forward cover;
2–lever;
3–rotor;
4–traction relay;
5–a stator with coils;
6–a shchetkoderzhatel with brushes;
7–back cover;
8–obgonny coupling.

Dismantling

PERFORMANCE ORDER
1. Turn out a nut from the plug M.
2. Remove a stator wire from the plug M.

Prevention

In the presence of laying between the traction relay and the starter case, collect and put them aside.


3. Turn out two screws and remove the traction relay.
4. Remove a spring of a plunzher of the traction relay.
5. Disconnect a plunzher from the lever and remove a plunzher.
6. Turn out hairpins of fastening of a back cover. Remove a forward cover from the starter engine. At existence remove from the engine planetary transfer.
7. Remove the lever.
8. A tubular opravka bring down a clamp of a lock ring.
9. Remove a lock ring.
10. Remove a clamp of a lock ring and the obgonny coupling.
11. Turn out two screws and remove a back cover with a shchetkoderzhatel.
12. Take a rotor from a stator.
13. Remove washers from a rotor shaft.

Assembly

PERFORMANCE ORDER
1. Establish earlier removed washers on a rotor shaft.
2. Establish a rotor in the stator case.
3. Establish a shchetkoderzhatel in a back cover and fix screws.

Inhaling moment: 2,4–4,4 N • m

4. Establish the obgonny coupling and a clamp of a lock ring on a rotor shaft.
5. Establish a lock ring in a flute of a shaft of a rotor.
6. Establish a clamp of a lock ring on a lock ring.
7. Establish the lever.
8. At existence establish planetary transfer.
9. Establish a forward cover.

10. From a back cover establish and screw hairpins.

Inhaling moment: 3,8–7,1 N • m

11. Insert a plunzher into the lever.
12. Insert a spring of the traction relay.
13. Establish the traction relay and fix screws.

Inhaling moment: 4,1–7,6 N • m

14. Submit tension of the storage battery to the plug S and the case of the traction relay and check that the plunzher is nominated outside and stops.
15. Measure a gap between a clamp of a lock ring and a flange of a forward cover.

Gap: 2,0 mm


Prevention

Do not submit tension of the storage battery on the traction relay during more than 10 pages.


16. If the gap differs from demanded, adjust it, increasing or reducing number of laying between the traction relay and a forward cover.
17. Connect a wire of the coil of a stator to the plug M of the traction relay.