KIA RIO

since 2000 of release

Repair and car operation



Rio KIA
+ 1.1. Short acquaintance to the car
+ 2. Engines A3E, A5D
+ 3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmission
   + 8.1. Mechanical transmission
   - 8.2. Automatic transmission of F4E-K
      8.2.1. Specifications
      8.2.2. Check of work and adjustment of position of the lever of the selector
      8.2.3. Testing of collaboration of an automatic transmission and the engine on the motionless car (stall test)
      8.2.4. Testing of a time lag (Lag test)
      8.2.5. Check of pressure of transmission liquid
      8.2.6. Check of level and liquid replacement in an automatic transmission
      8.2.7. Procedure of replacement of liquid in the converter of an automatic transmission
      8.2.8. Leakages of liquid from an automatic transmission
      8.2.9. Replacement of oil sealing rings
      8.2.10. Removal and installation of an automatic transmission
      8.2.11. Repair of an automatic transmission
      8.2.12. Radiator of cooling of liquid of an automatic transmission
      8.2.13. Block of valves
      8.2.14. The case of regulating valves
      8.2.15. Oil pump
      8.2.16. Check of resistance of the sensor of frequency of rotation of an entrance shaft \turbine wheel
      8.2.17. Check of resistance of the sensor of speed
      8.2.18. Switch of operating modes of a transmission of O\D
      8.2.19. Switch of a range of a transmission
      8.2.20. Sensor of temperature of an automatic transmission
      8.2.21. Electromagnetic valves
      8.2.22. Linear electromagnetic valve
      8.2.23. Selector lever
      8.2.24. Repair of the lever of the selector
      8.2.25. Check of functioning of the mechanism of blocking of the lever of the selector
+ 9. Axes and power shafts
+ 10. Suspension bracket
+ 11. Wheels and tires
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Air central air
+ 16. Electric equipment







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8.2.10. Removal and installation of an automatic transmission

GENERAL INFORMATION

Automatic transmission

1–case of the air filter;
2–socket of the sensor of frequency of rotation of an entrance shaft / turbine wheel;
3–bolt of fastening of a wire of "weight";
4–socket of the sensor of speed;
5–socket of the switch of a range of a transmission;
6–selector cable;
7–socket of the electromagnetic valve;
8–socket of the sensor of provision of a cranked shaft;
9–socket of the sensor of oxygen;
10-hoses of a radiator of an automatic transmission;
11-top bolts of fastening of the converter;
12-wheel and tire;
13-mudguard;
14-catalytic converter;
15-cover;
16-bolts of fastening of the oil pallet to a transmission case;
17-tip of steering draft;
18-longitudinal draft of a forward suspension bracket;
19-spherical hinge of the bottom lever of a forward suspension bracket;
20-plate of protection of the engine;
21-power shaft;
22-engine No. 1 support;
23-engine No. 2 support;
24-automatic transmission;
25-draft of the stabilizer of cross-section stability;
26-stabilizer of cross-section stability.

Removal

PERFORMANCE ORDER
1. Disconnect a wire from negative and positive plugs of the storage battery.
2. Lift the car and fix on support.
3. Establish the reception pallet under a stopper plum of liquid of an automatic transmission.
4. Remove a zabornik of fresh air.
5. Disconnect the socket of the sensor of frequency of rotation of an entrance shaft / a turbine wheel, the solenoid and the socket of the switch of a range of a transmission.
6. Turn out a bolt of fastening of a wire of "weight" to the top part of a case of a transmission and disconnect a wire.
7. Disconnect the socket of the sensor of speed of the car from the right side of a case of a transmission.
8. Remove an U-shaped clip of fastening of a cover of a cable of the selector to a transmission arm.
9. Turn out a nut and remove a washer of fastening of a cable of the selector to the lever of an automatic transmission.

10. Disconnect the socket of the sensor of an angle of rotation of a cranked shaft.

11. Disconnect the socket of the sensor of oxygen.
12. Disconnect hoses of a radiator of an automatic transmission.
13. Turn out two top bolts of fastening of the converter.
14. The special AA0 adaptation OK201 170 support the engine so that the weight of the engine was perceived by the adaptation.
15. Remove forward wheels.
16. Turn out screws and remove a mudguard of a motor compartment.
17. Turn out two nuts and remove an U-shaped clip of catalytic converter.
18. Remove catalytic converter.
19. For access to bolts of fastening of the converter of a torque remove a cap. Turn out four bolts of fastening of the converter of a torque. For access to bolts consistently turn a cranked shaft of the engine.
20. Turn out the bottom bolt of fastening of a starter.
21. Turn out four bolts of fastening of the oil pallet of a transmission to the engine.
22. Remove шплинты, turn out nuts and disconnect the left and right tips of steering drafts from rotary fists.
23. Remove longitudinal drafts of a forward suspension bracket in the following order:

      – remove шплинты and turn out nuts from the bottom levers of a forward suspension bracket;
      – turn out bolts and remove longitudinal drafts of a forward suspension bracket.
24. Turn out a coupling bolt, mount wring out the bottom lever down and separate a hinge pin from a rotary fist from two parties of the car.
25. Turn out nuts of fastening of support of the engine No. 1¿ 2.
26. Turn out two bolts and nuts and remove a plate of protection of the engine.
27. Remove the stabilizer and earrings of the stabilizer of cross-section stability.
28. Insert mount between the internal CV JOINT of a power shaft and a transmission and easy blow on mount take a power shaft from a transmission.
29. Establish instead of power shafts special caps OK201 270 014 in order that adjustment of semi-axial gear wheels of differential was not broken.
30. Turn out bolts of fastening of a support No. 2 of the power unit.
31. Support a transmission a jack.
32. Turn out two bottom bolts of fastening of a casing of the converter on the forward and back parties of a transmission.
33. Slowly lower the engine, inclining a transmission to the earth.
34. Being careful separate a transmission from the engine and slowly lower it under the car.

Installation

PERFORMANCE ORDER
1. On a jack lift a transmission and establish it under the car.
2. Slowly lifting and moving to the engine, establish a transmission into place.
3. Fix a transmission on the engine four bolts, two from above and two sideways.

Inhaling moment: 64–89 N • m

4. Lower a jack.
5. Remove plastic caps OK201 270 014 from a transmission.

6. Establish a support of the engine No. 2 and fix it three bolts.

Inhaling moment:
Bolts: 43–54 N • m
Nuts: 67–93 N • m

7. Establish a starter and a wire of connection with "weight".
8. Establish a support of the engine No. 1 and fix it three bolts.

Inhaling moment: 43–52 N • m

9. Establish a lock ring on the internal end of a power shaft.
10. A push insert a power shaft into a transmission, thus a cut of a lock ring should settle down from above.


11. Establish pins of spherical hinges of the left and right bottom levers in rotary fists and fix them coupling bolts.

Inhaling moment: 54–68 N • m

12. Establish the left and right earrings of the stabilizer and fix them.

Inhaling moment: 43–60 N • m

13. Establish longitudinal drafts as follows:

      – establish a forward part of draft and fix it a bolt;

Inhaling moment: 118–147 N • m
      – establish a back part of draft on the bottom lever after plug installation in draft;
      – screw a nut and fix its new the shplinty.

14. Screw four bolts of fastening of a transmission to the oil pallet of the engine and establish a cover.

Inhaling moment: 37–52 N • m

15. Screw four nuts of fastening of the converter of a torque. For a vvorachivaniye of other nuts consistently turn a cranked shaft of the engine.

Inhaling moment: 34–49 N • m

16. Establish a plate of protection of the engine and fix it bolts and nuts.

Inhaling moment: 64–89 N • m

17. Establish support No. 1 and No. 2 of the power unit.

Inhaling moment: 38–51 N • m

18. Establish and fix catalytic converter.

Inhaling moment: 37,2–51,9 N • m

19. Establish an U-shaped clip of catalytic converter and tighten two nuts.

Inhaling moment: 37,2–51,9 N • m

20. Establish a mudguard.

21. Establish forward wheels and fix them nuts.

Inhaling moment: 64–89 N • m

22. Pull entrance and target hoses over tubes of liquid of an automatic transmission so that end faces of hoses reached fillets on tubes.
23. Establish a hose clip on a hose in the center of marking and under the corner shown in drawing.
24. Lower the car.
25. Remove the special AA0 adaptation OK201 170 supporting the engine.
26. Connect the socket of the sensor of oxygen.
27. Connect the socket of the sensor of provision of a cranked shaft.
28. Connect the socket of the electromagnetic valve.
29. Connect the socket of the switch of a range of a transmission.

30. Establish a washer and screw a nut of fastening of a cable of the selector to the lever of an automatic transmission. Establish an U-shaped clip.

Inhaling moment: 32–46 N • m

31. Connect the socket of the sensor of speed of the car.
32. Connect the socket of the sensor of frequency of rotation of an entrance shaft / a turbine wheel.
33. Establish the case of the air filter.
34. Connect a wire to the negative plug of the storage battery.
35. Fill in transmission liquid in an automatic transmission.
36. Adjust a cable of management of a transmission.